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Functional Features
Wide application range: It can meet the full circumferential labeling or semi-circular circumferential labeling for round bottles. Different sizes of round bottles can be changed easily and the adjustment is convenient.
High label overlap degree: The label overlapping degree can be adjusted in eight degrees of freedom including x/y/z directions and inclination, and the adjustment has no blind spots. The label overlap degree is high.
Excellent labeling quality: The elastic covering belt is used for labeling, which makes the labeling flat and without wrinkles, improving the packaging quality.
Flexible application: Bottle standing labeling, with an automatic bottle separation function, it can be produced independently or connected to a production line.
Intelligent control: Automatic photoelectric tracking, with the function of labeling without objects.
High stability: The advanced electrical control system composed of Panasonic PLC, Panasonic touch screen, Panasonic needle-shaped photoelectric eye and German SICK measuring photoelectric eye supports the equipment to operate 7×24 hours.
Simple adjustment: The labeling speed, conveying speed, and bottle separation speed can be adjusted continuously according to needs.
Sturdy and durable: The three-rod adjustment mechanism is used, fully utilizing the stability of the triangle, and the entire machine is solid and durable. It is made of stainless steel and high-grade aluminum alloy, meeting GMP production requirements.
Technical Specifications
| Machine Type | FK803 |
| Label Specification | adhesive sticker, transparent or opaque |
| Labeling Tolerance | ±1mm (excluding product and label errors) |
| Capacity(pcs/min) | 30-80 pieces/min (depends on product size and label length) |
| Applicable Bottle Diameter | φ25mm - φ100mm |
| Applicable Bottle Height | Length: 6-150mm; Width: 15-180mm |
| Applicable Label Length | 20mm - 380mm (supports full wrap up to 314mm) |
| Applicable Label Width | 15mm - 100mm (backing paper width) |
| Packed Size (L×W×H) | Approx. 1950×1150×1450mm |
| Machine Weight | Approx. 165 KG |
FAQ
Q1: What is the difference between full-wrap and partial-wrap labeling?
A: Full-wrap labeling applies a label that wraps around the entire circumference of the bottle (up to 360°), ideal for seamless decorative labels. Partial-wrap labeling applies labels to a specific section of the bottle, suitable for front/back labels or when the bottle has an irregular shape.
Q2: How do I change the machine from one bottle size to another?
A: The FK803 features tool-free adjustments on all critical mechanisms. Adjust the guardrails for bottle width, spacing wheel for separation distance, wrap-around device for bottle diameter, and recall saved parameters from the touch screen. Complete changeover typically takes 5-10 minutes.
Q3: What causes labels to wrinkle during application on round bottles?
A: Common causes include incorrect wrap-around device pressure, improper synchronization between conveyor speed and labeling speed, or label material being too stiff. Adjust the wrap-around device position, fine-tune labeling speed, and ensure the label-peeling plate is parallel to the bottle surface.
Q4: Can this machine handle transparent or clear labels?
A: The standard Datasensor label sensor works best for opaque labels. For transparent or clear labels, we recommend upgrading to a specialized transparent label sensor or requesting labels with detection marks (black marks or holes between labels) for reliable detection.
Q5: What optional accessories are available for the FK803?
A: Optional accessories include automatic rotary disc bottle feeder for upstream line integration, hot stamp coder for printing dates and batch numbers, inkjet printer for variable data coding, and customized spacing wheels for unique bottle diameters.
