Automatic Servo Piston Filling Machine for Viscous Liquids Sauce Oil Shampoo

Functional Features

1、High-precision servo control technology: This machine adopts an advanced servo-driven piston filling mechanism, using well-known brands of electrical and pneumatic components. It has a low failure rate, reliable performance, and a long service life. The intelligent control system enables operators to adjust the filling parameters instantly through a user-friendly interface.

2、Superior structure and in line with GMP: The entire machine is made of 304 stainless steel, which is easy to disassemble and assemble, and simple to clean. It complies with the strict GMP requirements for pharmaceutical and food applications, ensuring durability and preventing contamination. The corrosion-resistant design guarantees long-term reliability, even when handling acidic or alkaline products.

3、Advanced drip-free filling system: Special anti-drip filling nozzles to prevent messy overflow and product waste during operation. Unique filling valve design to maintain a clean production environment.

4、Intelligent bottle-free filling function: Integrated sensors automatically detect the presence of containers. Filling is activated only when the bottles are correctly positioned. This prevents product waste and machine blockages, and the automatic hopper liquid level control ensures consistent material supply without the need for operator intervention, achieving true automated production.

5、The adjustment of filling volume and filling speed is simple：It can be operated through a human-machine interface. Different-sized bottles can be replaced within a few minutes without the need to replace any parts.

Parameters

Application Scenarios

• Food Industry Applications: Perfect for filling edible oils, cooking oils, and various seasoning sauces including tomato sauce, chili sauce, and soy sauce. Handles fruit juice concentrates, syrups, honey, and paste-like food products with ease. The sanitary design meets food safety standards while maintaining product integrity during filling operations.

• Daily Chemical Industry: Ideal for packaging laundry detergents, liquid soaps, shampoos, conditioners, and body washes. Effectively handles cosmetic creams, lotions, and other personal care products. The precise filling mechanism ensures consistent volumes for retail packaging, while the stainless steel construction resists chemical corrosion from various formulations.

• Pharmaceutical & Medical Applications: Suitable for filling liquid medicines, syrups, ointments, and topical creams. The GMP-compliant design and easy-clean features meet pharmaceutical industry requirements for sterile production environments. Accurate dosing ensures proper medication quantities in each container.

• Industrial & Agricultural Products: Effectively fills industrial lubricants, hydraulic oils, and motor oils. Handles agricultural liquid fertilizers, pesticides, and chemical solutions. The robust construction and corrosion-resistant materials withstand harsh chemical environments while maintaining filling precision for industrial applications.

FAQ

Q: What types of products can this machine fill?
A: This machine handles various viscous and paste-like products including edible oils, sauces, detergents, shampoos, liquid fertilizers, pharmaceutical syrups, and industrial lubricants.

Q: How quickly can I change between different bottle sizes?
A: Tool-free changeover takes only minutes. No replacement parts needed—simply adjust settings through the touchscreen interface for different bottle sizes and shapes.

Q: What is the filling accuracy of this machine?
A: All models achieve ±1% filling accuracy, ensuring consistent product volumes and minimizing waste during production.

Q: Can this machine integrate with my existing production line?
A: Yes, the modular design allows seamless integration with capping machines, labeling machines, and other packaging equipment for complete production automation.

Q: How difficult is cleaning between different products?
A: Quick-disassembly design allows all product contact parts to be removed and cleaned within minutes, preventing cross-contamination between different product runs.