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Manufacturer Directly Supplied Assembly Lines Fully Automatic Flat Gantry Labeling Machine for Carton

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FK838 Fully Automatic Gantry Frame Planar Assembly Line Labeling Head
It can be integrated into the assembly line to apply labels to the upper surface and curved surface of the products flowing through, achieving unmanned online labeling. For example, when integrated into the inkjet printing conveyor belt, it can apply labels to the objects flowing through. Applicable labels: self-adhesive labels, self-adhesive films, electronic supervision codes, barcodes, etc. Applicable products: can be integrated with pillow packaging machines, automatic assembly lines, printing machines, etc., to achieve online labeling. Application industries: widely used in packaging, food, toys, daily chemicals, electronics, pharmaceuticals and other industries. Application examples: labeling before film bag forming, assembly line labeling, etc.
  • FK838

  • FK SPEEDA

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龙门架

Functional Features

Simple to install, it can be directly attached to the assembly line and packaging machine. It can be controlled independently or in a linked manner to achieve automatic labeling and enable unmanned labeling production.

Flexible application: By configuring different label attaching mechanisms, it can be used for labeling on flat and uneven surfaces.

Easy adjustment: The adjustment structure adopts a single-rod design. The label head can be flexibly adjusted in six degrees of freedom (x/y/z), enabling it to match different assembly lines.

High labeling accuracy: The label winding and deviation correction mechanism prevents the labels from deviating. The sub-precision stepping motor drives the label release, ensuring accurate positions of the labels before and after.

Intelligent control: It features automatic photoelectric tracking, including the functions of automatic labeling without objects, automatic correction when there is no label, and automatic label detection to prevent missed labeling and label waste.

Touchscreen operation interface: It has full Chinese annotations and complete fault indication functions. Various parameter adjustments are simple and quick, and the operation is convenient.

High stability: It is controlled by a Panasonic PLC + color touch screen + sub-precision stepping motor + optical fiber sensor electronic control system. The control is precise and supports long-term operation.

Technical Specifications

Machine Type FK838
Labeling Speed (pcs/min) Stepper motor: 40~150pcs/min; Servo motor: 50~200pcs/min
Labeling Tolerance(mm) ±1
Applicable Label Length (mm) 6mm ~ 250mm
Applicable Product Dimensions (L×W×H/Thickness) No requirement (depends on assembly line conveyor parameters)
Applicable Label Roll Outer Diameter (mm) Φ280mm
Applicable Label Roll Inner Diameter (mm) Φ76mm
Label Dispensing Speed (m/min) Stepper motor: 19m/min; Servo motor: 25m/min
N.W (KG) Approx. 120kg
Power(W) 330W/220V

Application Scenarios

  • Food & Beverage Production Lines: Ideal for applying date codes, nutritional information, and barcode labels to packaged food products, beverage containers, and boxes. The machines synchronize perfectly with existing conveyor systems for continuous flow labeling.

  • Pharmaceutical & Medical Device Manufacturing: Perfect for applying regulatory information, lot numbers, and expiry dates to medicine packaging, medical device boxes, and pharmaceutical containers, meeting strict industry compliance requirements.

  • Cosmetics & Personal Care Packaging: Effectively labels cosmetic boxes, lotion bottles, perfume packaging, and personal care products with brand logos, ingredient lists, and promotional stickers while maintaining premium appearance.

  • Logistics & Warehousing: Applies shipping labels, address labels, and tracking barcodes to packages and boxes moving through sorting lines, ensuring accurate delivery information and efficient supply chain management.

  • Electronics & Home Appliance Assembly: Suitable for labeling electronic product packaging, warranty labels, and specification stickers on flat surfaces of boxes containing electronics, household appliances, and consumer goods.

  • Flexible Integration with Existing Equipment: The FK836 can be mounted alongside packaging machines, flow wrappers, or vertical form-fill-seal equipment, providing labeling capabilities without requiring separate dedicated conveyor systems.

FAQ

Q1: How do I integrate the FK836 into my existing production line?
A: The FK836 features flexible mounting options and adjustable speed synchronization. Our engineers will work with your line specifications to determine optimal placement. The machine includes a product sensor that detects items on your conveyor and triggers labeling automatically.

Q2: What determines whether I need step motor or servo motor configuration?
A: Step motors (40-150pcs/min) are ideal for standard applications with consistent product flow. Servo motors (50-200pcs/min) provide higher speed and precision for demanding applications requiring faster throughput or more complex labeling requirements.

Q3: How do I specify left or right label exit direction?
A: Stand facing your production line in the direction of product flow. If the machine mounts on the right side, order "right exit" labels. If mounted on the left side, order "left exit" labels. Our team can guide you based on your line layout.

Q4: What label specifications are recommended for optimal performance?
A: We recommend Glassine release paper for its superior strength and tear resistance. Label spacing should be 2-4mm, with 2mm margin from label to paper edge. Label roll inner diameter 76mm, outer diameter under 300mm for standard configuration.

Q5: What after-sales support do you provide?
A: One-year warranty with lifetime maintenance, free replacement of quality-related broken parts (excluding quick-wear items), lifetime spare parts supply, and technical support. Each machine includes instruction manuals and setup videos, with remote assistance available.




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